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All door frames were hot dipped galvanized for extreme corrosion resistance. The original skins were carefully replaced. |
The hood was treated in a similar manner to the doors. The frame is hot dipped galvanized all rivets were replaced with the original dome head syle. To complete the hood a layer of dynmat extreme sound deadening matting was installed. |
The pre-68 fenders lack the cutout for the power brake tower. A template was made from a later fender and the early fender for this project was sectioned exactly as the factory would have done. |
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Here you can see the resulting opening is exactly the same shape as the factory one(the cutout is not a straight line on the factory fenders) |
Detail of the cutout showing the metal work. The formed lip adds strength to the fender where the material was removed and is indistiguishable from an original. |
Double pulley setup accomidates the delco alternator and power steering pump on custom bracketry. This is just a mockup, the parts will be removed and detailed to match the rest of the engine. |
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The original steering column was modified. It now terminates in a 3/4 inch 36 spline shaft. This shaft will mate with a borgeson universal joint and colapseable shaft en route to the saginaw power steering box. You can also see the bearing retainer we machined to support the bottom of the shaft. |
The column mocked up on the truck. You can see the slot milled in the bottom of the bearing retainer. This makes for a slick, unobtrusive mount. The other end of the column is stock and will make use of the original banjo style steering wheel. |
A tire carrier was made. It incorporates corner protectors and ties into the rear-crossmember, and the cage. Here you can see the spring loaded pin which holds the carrier open as well as the 2 inch solid steel hinge pivot. Oil-lite bushings keep it turning. |
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Here you can see the 2000lb rated cam latch. You can also see the polyurathane bump stop the carrier latches against to prevent rattles. |
A rear cage was also fabricated at the customers request. It needed to be removeable, frame mounted and work with the soft top, hardtop and truck cab. |
The cage was fully tig welded and powdercoated. here you can see one of the finished nodes. |
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Here you can see the rear of the truck taking shape. The cage was bent to mimic the shape of the factory hoopset. You can also see the carrier/corner protectors have been galvanized, rear hitch installed, lights and other fittings have also been added. |
Here you can see the brake lines are being run. Fully stainless throughout, hydraulically flared. You can also just see the stainless exaust hanging above. |
More to come including: -Seats -plumbing and wiring -soft top -fittings and finishwork |